TECHNICAL PARAMETERS OF  CRUISER C.N.C. CUTTING TABLE

TECHNICAL PARAMETERS OF UHP PUMP

DAE is used for adjusting the distance between the nozzle and the work-piece automatically.DAE ensures high quality of the cutting surface and prevents the nozzles from breaking due to collision.

DAADS-B has the capability of storing abrasive an delivery

DAADS-B has the capability of storing abrasive and delivers the abrasive to the bucket automatically. The design shows our continuous effort improve efficiency and reduce labor requirement.

With the double cutting head the waterjet will double the cutting efficiency. Which results into saving of time, increase the production and decrease the production cost.

New-cam is especially designed for WATERJET machine. It runs on WINDOWS XP system and has many advanced functions such as auto-cutting in and out, auto nesting, simulating the track before working, calculating time and the cost.

-DCM system components: Robot arm, UHP pump, Water softener, Work –piece positioning system, Scrap separation system, Safety system and control system.

-UP- 20MN Robot (YASKAWA), Cutting area: 2700mm ×1800mm×200mm, a larger work-piece can be processed using 2 or more robots at the same time.

-One robot can process two work-pieces alternately

-Pure waterjet cutting or abrasive waterjet cutting can be chosen according to the material
-Perfect safety system make the work safe
-Easy to operate and maintain.

• ADVANTAGES OF WATERJET CUTTING OVER LASER CUTTING       
• Can cut many materials laser cannot
• Gives the same or better tolerances/accuracy                           
• Can cut thicker materials
• Makes uniformity of material less important                             

• ADVANTAGES OF WATERJET CUTTING OVER EDM CUTTING
• Is much faster.
• Is able to cut wider range of materials.
• Makes uniformity of material less important.
• Does not heat the surface.
• Creates no heat – affected zone.

• ADVANTAGES OF WATERJET CUTTING OVER PLASMA CUTTING
• Produces a nicer edge finish.
• Does not heat the part.
• Is more precise.

• ADVANTAGES OF WATERJET CUTTING OVER FLAME-CUTTING
• Produces a nicer edge finish.
• Does not heat the part.
• Is more precise.

• ADVANTAGES OF WATERJET CUTTING OVER MILLING CUTTING
• Needs no tool.
• Can machine brittle, pre-hardened and difficult materials.
• Can produce more parts out of same material.

• ADVANTAGES OF WATERJET CUTTING OVER PUNCH PRESS CUTTING
• Is better on thick materials.
• Is better on brittle materials.
• Is better on hardened materials.

Cutting Speed Table

        Remarks: The above data is obtained under following working condition:

1. Pressure: 230~250 Mpa
2. Diamond orifice/mixing tube: f 0.25/f0.8
3. Abrasive: 60~80 Mesh garnet abrasive

         If you use the following working condition it can increase the efficiency about 30%-40%

1. Pressure: 320~350 Mpa
2. Diamond orifice / mixing tube: f0.3/f1.0
3. Abrasive: 60~80 Mesh garnet abrasive

• CERAMICS/STONES
• Floor Medallions
• Tabletop Inlay
• Wall Inlay
• Metal Inlay
• Outdoor Stone (Pool Decks, Custom Stepping Stones, Entryway etc.)
• Border Tiles
• Artistic & Architectural Designs/Murals
• Stone Furniture
• Kitchens/Countertops

• GLASS/METAL ARTWORK
• Flooring Inlay
• Tabletop Inlay
• Wall Inlay
• Metal Artwork (Outdoor, Theme Parks, Special Lighting, Museum Silhouettes, etc.)
• Flat glass with numerous contours
• Stained glass (Crafts, Church Mosaics, lamp shades, etc.)
• Bullet proof glass
• Optical glass

• METALS,EXOTIC & NONTRADITIONAL MATERIALS
• Metals(Aluminum,Stainless Steel, Mild Steel,Titanium,Alloys,Brass,Inconel,Carbon steel,Copper,etc)
• Kevlar
• Laminates
• Phenolics
• Wax
• Plastics(high and low density)
• Plexiglas
• Acrylics
• Leather
• Wood

• AUTOMOTIVE
• Interior & Exterior Trims (Headliners, Carpets, Liners, Dumpers, Door & Instrument Panels, Seats, Composite Parts & Castings) etc.
• Robot waterjet can cut an automobile interior in any angles separate scraps automatically. 

• AEROSPACE
• Titanium bodies for aircrafts.
• Engine components (Aluminum, Titanium, Heat-resistant Alloys)
• Aluminum body parts
• Tough Ceramics
• Interior cabin panels including soft plastics,Carpeting,foam&fabric for seats etc
• Most of the composites

• ELECTRONICS
• Circuit boards (Populated and Unpopulated)
• Cable Stripping (Insulation Coverings)etc

• FOAM PRODUCTS
• Custom foam packaging
• Dense foams ( Sound Insulation, Vibration Isolation, Archery targets, etc )

• FIBERGLASS
• Home insulation
• Panel insulation(Typically4’×8’Sheets cut to fit specific applications)
• Boat & Personal water craft bodies etc. 

• GASKETS
• Gaskets of Asbestos, Rubber, Teflon, Copper, Titanium, etc for end – users & O.E.M in industries like Automotive, Marine, Engineering, Aerospace and many more.

• SLITTING OPERATIONS/TRIM & HOLE CUTS
• Corrugated Box board & paper (where product wetting is not crucial)
• Cement sheet
• Food (Meat, Sea food, Bakery items etc.)

• INSTITUTES
• To teach waterjet m/c as an innovative cutting technology to students
• Many of the larger size institute that offer engineering classes also have waterjet to provide job-shop services to the departments.
• To do R&D
• To make projects

• MEDICAL/SURGICAL
• To blanking out surgical instrument form special steel alloys
• Cutting artificial limb components
• In manufacturing carbon braces and orthopedic appliances
• Making prototype
  
  
• JOB & MACHINE SHOP APPLICATIONS
• Job and machine shops use the unmatched versatility of waterjets to expand their capabilities beyond what is possible with machining centers, lasers, EDM or mills. When using Waterjet they can throw out pre-conceived ideas which are traditionally considered as a “Difficult Applications”.