Refractory and Insulation PART - I |
|
| |
|
|
| |
|
|
|
|
|
| |
|
|
|
| |
|
Technical Index : |
|
Grade |
23
AJM-1300 |
26
AJM-1400 |
28
AJM-1500 |
30
AJM-1550 |
32
AJM-1600 |
Qualification |
Type
Item |
A |
B |
A |
B |
A |
B |
A |
B |
A |
B |
Volume Density (g / cm3) |
0.55 |
0.8 |
0.8 |
0.8 |
0.8 |
0.9 |
0.9 |
1.0 |
1.0 |
1.1 |
Tensile Strength (Mpa) |
0.8 |
1.2 |
1.2 |
1.3 |
1.5 |
1.8 |
1.8 |
2.0 |
1.9 |
2.1 |
Pressure Strength (Mpa) |
1.0 |
1.8 |
1.8 |
2.0 |
2.5 |
3.0 |
3.0 |
4 |
4 |
4.5 |
Linear Change Rate After Heavy Firing (°C X 12h) |
0.3 (1230) |
0.3 (1300) |
0.4 (1370) |
0.4 (1400) |
0.4 (1470) |
0.6 (1500) |
0.6 (1520) |
0.6 (1550) |
0.6 (1570) |
0.6 (1600) |
Thermal Conductivity
350°C (W / m o k) |
0.15 |
0.25 |
0.26 |
0.26 |
0.26 |
0.33 |
0.33 |
0.38 |
0.38 |
0.43 |
AI2O3 > (%) |
38 |
42 |
50 |
54 |
62 |
65 |
70 |
74 |
78 |
80 |
Fe2O3 < (%) |
1.0 |
1.0 |
1.0 |
0.9 |
0.8 |
0.7 |
0.9 |
0.6 |
0.5 |
0.4 |
|
| |
|
|
|
| |
Description :- |
|
| |
|
Light Weight Alumina Base Porous Bricks for insulation is made of high purity chamotte, by adding fillings of compound ash of aluminium oxide according to different types sintered with high temperature as a result mullite low thermal conductivity brick is directly compounded. |
|
| |
|
|
|
| |
Advantages : |
|
| |
> |
High purity, low impurity substance. |
|
| |
> |
High temperature resistance, allow direct contact of fire, anti corrosion of various atmosphere.
|
|
| |
> |
Low thermal conductivity, low thermal capacity.
|
|
| |
> |
High strength, good heat shock resistant performance.
|
|
| |
> |
Precise size, free cutting. |
|
| |
|
|
|
| |
Application : |
|
| |
> |
Roller kiln, tunnel kiln, Shuttle kiln, top hat kiln of ceramic industries, various resistor furnaces.
|
|
| |
> |
Cracking furnaces, conversion furnaces, gas producer of chemical industry.
|
|
| |
> |
Hot-air furnace, heating furnace, soaking furnace, heat treatment furnace of metallurgy industry.
|
|
| |
> |
Refractory lining of hot surface for industrial furnace and back lining insulation layer for other refractory. |
|
| |
|
|
|
|
| |
|
|
|
|
| |
|
|
|
Sr. NO. |
PARTICULARS |
LIGHT WEIGHT FIRE CLAY |
|
|
|
|
COLD FACE |
HOT FACE |
HFI** |
HFK*** |
1 |
Service Temp Deg. C |
N.A. |
N.A. |
1300 |
1400 |
2 |
Bulk Density
gm/cc |
0.75-0.80 |
0.85-0.95 |
0.9 |
1.1 |
3 |
Apparent Porosity
% Min. |
70 |
65 |
60 |
55 |
4 |
Cold Compressive
Strength Kg/cm² |
15 |
18 |
15-20 |
40 |
5 |
Thermal conductivity
in K.cal/m/hr/ºc (Max) |
0.19 |
0.25 |
0.30-0.33 |
0.40-0.45 |
6 |
Parmannent Linear Change Temp Hrs % (Deg. C) (+/-) |
(-) 1.5 AT 1000ºC |
(-) 1.5 AT 1000ºC |
1300
2
1 |
1400
2
1 |
7 |
Maximum Sage Working
Temp. ºC Min. |
1100 |
1200 |
N.A. |
N.A. |
8 |
P.C.E. min OC |
N.A. |
27 |
N.A. |
N.A. |
9 |
Al2O3 % Min. |
28 |
30 |
30 |
40 |
10 |
SiO2% Min. |
60 |
62 |
N.A. |
N.A. |
11 |
Fe2O3 % Max. |
2 |
2 |
2 |
2 |
|
| |
|
|
|
|
| |
|
|
|
|
| |
Technical Index : |
|
| |
|
|
|
Name |
1050 Ceramic Fiber Board |
1260 Ceramic Fiber Board |
Code |
LYGX-164B |
LYGX-264B |
Shrinkage On Heating(%) |
950X24h-2.5 |
1000 X 24h-2 |
Thermal
Conductivity (W/m.k) |
Hot Surface800(C) |
<0.116 |
---------- |
Hot Surface1000(C) |
|
<0.135 |
Compressive Strength,
MPa |
0.5 |
0.6 |
Density (kg/m³ ) |
220 |
300 |
Specification(mm) |
1200x600x12.7x/25/50 |
Package |
Single Package : Carton box outside
Big Package : Wooden Pallets |
Package Quantity |
Single Package:25mm:8 Pcs/Ctn 50mm:4 Pcs/Ctn ;
Big Package ,8 Cartons /Pallet |
Quality Control System |
ISO9001 -2000,IS014001 -1996 |
|
| |
|
|
|
| |
Product Characteristic: |
|
| |
|
|
|
| |
1. |
Low thermal storage & low thermal conductivity
|
|
| |
2. |
Excellent pressure resistance & long service life
|
|
| |
3. |
Non-crisp material, excellent tensile
|
|
| |
4. |
Accurate geometrical size & excellent level Surface
|
|
| |
5. |
Cut in different angles & convenience construction
|
|
| |
6. |
Excellent wind corrosion resistance
|
|
| |
7. |
Continuous production, fibers distributed in equable & stable performance
|
|
| |
8. |
Excellent thermal stability & thermal shock
resistance |
|
| |
9 |
Excellent compressive strength
|
|
| |
10 |
Not fragile materials, excellent flexibility
|
|
| |
11 |
Exact measurement & excellent flatness
|
|
| |
12 |
Homogeneous structure, excellent machine-processed capability
|
|
| |
13 |
Easily fixing specialty |
|
| |
|
|
|
| |
Application Range : |
|
| |
|
|
|
| |
1. |
Insulation & Refractory materials of the furnace back-lining in the industry of cement and architecture |
|
| |
2. |
Insulation material of the furnace back lining in the industry of ceramics |
|
| |
3. |
Insulation material of the furnace back lining , wall lining & liner lining in the industry of metallurgy & petrochemical
|
|
| |
4. |
Insulation material in the glass furnace back-lining & wall lining |
|
| |
5. |
Insulation materials in the heat-treatment furnace back-lining |
|
| |
6. |
Insulation material of back-lining in the industry of color metal |
|
| |
7. |
Insulation material of wall lining & back lining in high—temperature and heating equipment |
|
| |
8 |
The back lines of refractory brick for electrolytic reducing bath in aluminum factory |
|
| |
|
|
|
|
| |
|
| |
|
|
|
|
| |
|
|
|
| |
Technical Index : |
|
Grades |
(1) Cerafiber, Standard
(2) Cerachem Fiber, Zirconia |
Classification
Temperature(°C) |
(1) 1260
(2) 1425 |
Thickness |
N.A |
Dimensions (mm) |
N.A |
Density (kg/m2) |
N.A |
Thermal Conductivity (W/mK)
(at mean temperature of 600°C depending on density ) |
N.A |
Application Areas |
Expansion joints, packing & sealing, filters for
other materials, secondary processing to
vacuum formed products. Roller Sealing for
Roller Hearthkiln. |
|
| |
|
| |
|
|
|
Name |
1050 Ceramic Fiber Bulk |
1260
Ceramic Fiber Bulk |
Type |
1050 |
1260 |
Code |
LYGX-121 |
LYGX-211L |
Average diameter (mm) |
2-4 |
Diameter of grain:
6-20 mm |
Shot Content (%) |
^15 |
<12 |
AL203(%) |
&44 |
>45 |
AL203+SiO2(%) |
>96 |
>97 |
Name |
1260
Ceramic Fiber Bulk |
1400
Ceramic Fiber Bulk |
1260 Ceramic Fiber Bulk |
Type |
1260 |
1400 |
1260 |
Code |
LYGX-311 |
LYGX-51 1 |
LYGX-211F |
Average Diameter (m) |
3-5 |
Shot Contentful |
<15 |
<10 |
AL203(%) |
>45 |
38~10 |
>45 |
ZrO2(%) |
------- |
15~17 |
--------- |
AL203+SiO2(%) |
> 97 |
AL203+SiO2+ZrO2 >99 |
> 97 |
Package |
Woven Bag or Carton |
Quality Control System |
ISO9001-2000 , ISO14001-1996 |
|
| |
|
|
|
| |
Product Characteristic: |
|
| |
|
|
|
| |
1. |
Low heat storage, low thermal conductivity
|
|
| |
2. |
Excellent chemical stability. |
|
| |
3. |
Excellent thermal stability, hard to be pulverization in the high temperature circumstance |
|
| |
4. |
Non-combination and non-corrosive materials |
|
| |
5. |
Excellent sound absorb capability |
|
| |
|
|
| |
Application Range : |
|
| |
|
|
|
| |
1. |
Raw material of fiber textile products
|
|
| |
2. |
Fill material of high temperature furnace, heating equipment and wall lining gaps |
|
| |
3. |
Raw materials of water-produced products |
|
| |
4. |
Materials of the Ceramic Fiber Wet-formed products |
|
| |
5. |
Raw material of fiber spray, castable and daub materials. |
|
| |
6 |
The insulation filling material of rim angle and complicated interspaces. |
|
| |
|
|
|
|
| |
Ceramic Fiber Blanket - Type I |
|
| |
|
|
|
|
| |
|
|
|
| |
Technical Index : |
|
| |
|
|
|
Type |
1050 |
1260 |
1400 |
Code |
LYGX-112 |
LYGX-212 |
LYGX-312 |
LYGX-512 |
Shrinkage On Heating |
950'Cx24h<-3 |
1000'Cx24h<-3 |
1100'Cx24h<-3 |
1350X x24h «-3 |
Thermal Conductivity (W/m.k) (128kg/rrT) |
200(C) |
0.045-0.060 |
0.052-0.070 |
400CO |
0.085-0.110 |
0.095-0.120 |
600(C) |
0.152-0.20 |
0.164-0.210 |
Density(kg/m3) |
96/128 |
Tensile strength (Mpa) |
50.04 |
Shot Content (%) |
5=15 |
Specification(mm) |
3600×610×10/20/25/30/40/50
3600×1220×10/20/25/30/40/50
7200×610×10/20/25/30/40/50
7200×1220×10/20/25/30/40/50
15000×610×10/20/25/30/40/50
15000×1220×10/20/25/30/40/50
|
AL203(%) |
> 44 | > 45 |
38~40 |
ZrO2(%) |
------ | ------- |
15~17 |
AL203+SiO2(%) |
> 96 | > 97 |
+ZrO2 >99 |
Package |
Cartom box / Woven Bag |
Quality Control System |
ISO9001-2000 , ISO14001-1996 |
|
| |
|
|
|
| |
Product Characteristic: |
|
| |
|
|
|
| |
1. |
Excellent chemical stability
|
|
| |
2. |
Excellent thermal stability
|
|
| |
3. |
Excellent tensile strength
|
|
| |
4. |
Low thermal conductivity
|
|
| |
5. |
Low heat storage
|
|
| |
|
|
|
| |
Application Range : |
|
| |
|
|
|
| |
1. |
The material of wall lining and back lining of industrial furnace and the sealing and insulation
material of expanded gaps of furnace wall, furnace door, furnace top lid, etc.
|
|
| |
2. |
Insulating material of high temperature
|
|
| |
3. |
Materials to produce module and foled module |
|
| |
|
|
|
Ceramic Fiber Blanket - Type II |
|
| |
|
|
|
|
| |
|
|
|
Grades
|
(1) Cera
(2) Cerachem
|
Classification
Temperature(°C)
|
(1) 1260
(2) 1425
|
Thickness
|
(1) 13,25,38,50
(2) 13,25,38,50
Other thickness on request
|
Dimensions (mm)
|
(1) & (2) 610 x 7300 Roll size, Other sizes on request
|
Density (kg/m²)
|
(1) & (2) 96 , 128
Others densities on request
|
Thermal Conductivity (W/mK)
(at mean temperature of 600°C depending on density )
|
(1)0.150-128 kg/m³
(2)0.150-128 kg/m³
|
Application Areas
|
Furnace, Kin, Fired Heaters, Hydrogen Reformer linings, Also insulation of Steam and Gas Turbines, Investment casting moulds, reusable insulation for field stress relieving, fire protection and acoustic insulation at high temperatures.
High Temperature Pipe wrap Application. Used to make Modules for Tunnel & Roller Kiln
|
|
| |
|
|
|
| |
|
|
|
|
| |
|
|
|
|
| |
|
|
|
Grades
|
(1) Standard
(2) Zirconia
|
Classification
Temperature(°C)
|
(1) 1260
(2) 1425
|
Thickness
|
(1) 12 & 25
(2) 12 & 25
Other thickness such as 6,38,50 etc. on request
|
Dimensions (mm)
|
(1) & (2) 610 x 7300 Roll size, Other sizes on request
|
Density (kg/m²)
|
(1)64, 96 & 128
(2)96 & 128
160 on request
|
Thermal Conductivity (W/mK)
(at mean temperature of 600°C depending on density )
|
(1)0.126-128 kg/m³
(2)0.130-128 kg/m³
|
Application Areas
|
Furnace, Kin and Heater, Low Thermal Mass lining for fuel savings, easy installation and maintenance benefits. High temperature pipe-wrap applications.
Passive fire protection and high temperature acoustic installation.
INDWOOL Firemaster - 'UL' registered & 'CBRI' approved for Cable tray, Structural Steel, Pipe, Duct, Deck & Bulkhead Fire protection.
|
|
| |
|
|
|
| |
|
|
|
|
| |
Ceramic Fiber Modules - Type I |
|
| |
|
|
|
|
| |
|
|
|
| |
Technical Index : |
|
| |
|
|
|
Grades
|
(1) Cera, Standard
(2) Cerachem, Zirconia
|
Classification
Temperature (°C)
|
(1) 1260
(2) 1425
|
Thickness
|
(1) 150,200,250,300
(2) 200,250,300
Other thickness on request
|
Dimensions (mm)
|
(1) & (2) 305 x 305
|
Density (kg/m²)
|
(1) & (2) 128, 160, 190
|
Thermal Conductivity (W/mK)
(at mean temperature of 600°C
depending on density)
|
(1)0.149
(2)0.139
|
Application Areas
|
High Temperature Furnace, Kin, Fired Heater linings where modular construction is preferred. Quick installation and easy maintenance are the advantages of using modules. Used for Lining at Shuttle & all type of kiln.
|
|
| |
|
|
|
|
| |
|
|
|
|
| |
|
|
|
| |
|
The Z-Block modules are folded modules available in two design configurations. Z-Block I has a slide channel that runs perpendicular to the folds, it slides onto a disc or clip that has been attached to the steel casing.
Z-Block II has a C-Channel that runs parallel to the module folds. This C-Channel is typically attached to the steel casing with a welded stud and nut. Other design configurations are also available such as Z-Block III. Please refer to our Sale Office for more information. |
|
| |
|
| |
|
|
|
|
| |
|
|
|
| |
|
Thermal Ceramics' Pyro-Bloc modules are the only "monolithic" ceramic fiber modules on the market. Manufactured from monolithic ceramic fiber logs, they are available in three grades, R Grade, ZR Grade and C Grade and in uncompressed module densities up to 240kg/m³ (15 PCF). Pyro-Bloc modules combine the insulating material advantages of ceramic fiber with rapid furnace installation. The monolithic fiber is easy to cut to fit around openings and modify in the field. In addition, these modules are lightweight, have low heat storage and provide durable service. |
|
| |
|
|
|
|
| |
|
|
|
|
| |
|
|
|
Grades
|
(1) Cera
(2) Cerachem
|
Classification
Temperature(°C)
|
(1) 1260
(2) 1425
(3) 1500 x 1600 on request
|
Thickness
|
(1) & (2) 50
Other thickness on request
|
Dimensions (mm)
|
(1) & (2) 300 x 300 Other sizes on request
|
Density (kg/m²)
|
(1) & (2) 160
|
Application Areas
|
Hot face veneering for existing furnaces, kilns and heaters where the lining is in a reasonably good condition and does not require immediate replacement. Veneering offers reduction in heat loss, leading to fuel savings. Further, the life of refractory lining is extended due to protection offered by ceramic fiber. Available for Temperature 1260°C & 1425°C. Used for Existing Applications where Lining is in a Reasonably. Offers Reduction in Heat loss, Leading to Fuel Saving.
|
|
| |
|
|
|
| |
|
|
|
Ceramic Fiber Modules - Type II |
|
| |
|
|
|
| |
|
Technical Index : |
|
Type |
1260 |
1400 |
Code |
LYGX-289 |
LYGX-389 |
LYGX-589 |
Shrinkage On Heating (%) |
1000°CX24h<-3 |
1100°CX24h<-3 |
1350°CX24h<-3 |
Density(kg/m³) |
200/220 |
Specification(mm) |
300X300X250 |
AI2O3 |
>45% |
>45% |
---------- |
AI2O3+SIO2 |
>97% |
>99% |
+ZrO2>99% |
Package |
Carton |
Quality Control System |
ISO 9001-2000, ISO14001-1996 |
|
| |
|
|
|
| |
Product Characteristic: |
|
| |
|
|
|
| |
1. |
Excellent chemical stability
|
|
| |
2. |
Excellent thermal stability
|
|
| |
3. |
Excellent tensile, because the ceramic fiber is in pre-compressed state, the expand can compensate the shrinkage of ceramic fiber, and improve the heat insulation. |
|
| |
4. |
Low thermal conductivity
|
|
| |
5. |
Low heat storage
|
|
| |
6 |
Many kinds of anchor installation |
|
| |
7 |
Folded blanket will impact tight with each other in differently way without gaps after release from packing. |
|
| |
8 |
Elastically fiber blanket can withstand mechanical force |
|
| |
9 |
The elasticity of fiber blanket could make up distortion of furnace casing and with gaps between modules |
|
| |
10 |
Because of the light weight, the decalescence capability is low as the insulation materials. |
|
| |
11 |
Low thermal conductivity can save much energy. |
|
| |
12 |
Can be betaken immediately as soon as being installed, for there is no need to be dried and maintained. |
|
| |
13 |
The Anchor system should be far away from the hot surface of the modules and kept in the lower temp. |
|
| |
|
|
|
| |
Application Range : |
|
| |
|
|
|
| |
|
Furnace lining in all kinds of industry furnaces and heating equipment in the industry of metallurgy, |
|
| |
|
petrochemical, construction and machinery & ferrous metal industry. |
|
| |
|
|
|
|
| |
|
|
410, 4th Floor, 'Sampada', Behind Tulsi Complex, Mithakhali Six Roads, Navrangpura,
Ahmedabad - 380 009, Gujarat - India.
Tele : +91 79 26449597, 26449598, 26565731, +91 98258 03902, 99798 86881
Fax : +91 79 26561238, +91 98258 03902.
Mobile : +91 - 98255 23460, 98251 23460, 982522 23460
E-mail : internationalindia@hotmail.com, rollers@ceramicrollers.biz
Website : www.ceramicrollers.biz |
| |
|
|
| |
|
|
|