CERAMIC AND STONE PROCESSING MACHINERY - 2
 
  1.   SQUARING / CHAMFERING MACHINE
  2.   CALIBRATING MACHINES
  3.   CALIBRATING AND ROUGH POLISH MACHINE
  4.   POLISHING MACHINE
  5.   SPRAYING PISTON PUMP
 
 
          
SQUARING / CHAMFERING MACHINE
 
 
     >    
Dual press beam structure and imported synchronous toothed belt drive can effectively prevent tiles from deflection and misalignment during grinding and cutting process. Adoption of f200-250mm side grinding wheel, heavy duty type grinding head assembly design features low power consumption and good grinding and cutting effect. The matching of the latest design high quality grinding head assembly will achieve a fine and smooth grinding and cutting effect.
     >  
It is provided with centering mechanism and synchronous brick pushing mechanism with frequency converter, which can control the diagonal tolerance and deviation within a specified range in an effective way.
     >  
The electric system adopts PLC control with high reliability. Adoption of the latest water-proof cover design, it has good water and mist resistance result and easy field management.
 
Double Belt Press Delicate Squaring / Chamfering Machine
 

 

Double Belt Press Delicate Squaring / Chamfering Machine

 

Model

Edge grind heads

Chamfer heads

Work
width
(mm)

Edge grind power (Kw)

Chamfer motor power (Kw)

Prime conveying power
(Kw)

Brick-push-in power
(Kw)

Gross install power
(Kw)

Conveying speed (m/min)

Water consumption (L/min)

Dimension
(mm)

Weight
(Kg)

MJS650/24+4

24

4

250 x 650

3 (4)

1.5

3

0.75

92.52

5 x 18

400

21230x2275x1390

11000

MJS800/24+4

24

4

300 x 800

3 (4)

1.5

3

0.75

92.52

5 x 18

400

21430x2475x1390

11800

MJS1000/24+4

24

4

600 x 1000

3 (4)

1.5

3

0.75

92.27

5 x 18

400

21630x2675x1390

12500

MJS1200/24+4

24

4

800 x 1200

3 (4)

1.5

3

0.75

92.27

5 x 18

400

21830x2875x1390

13100

 
 
          
CALIBRATING MACHINES
     
     >    
High speed revolution of diamond rollers carries out rigid milling and scratching processing to surface of ceramic tiles to achieve flat surface and unified thickness, hence to improve polishing efficiency and quality, reducing production cost of granite porcelain tiles.
     >  
Good rigidity of principal axis, great cutting force and high efficiency.
     >  
The electric system adopts PLC control with high reliability. Adoption of the latest water-proof cover design, it has good water and mist resistance result and easy field management.
     >   Digital display for belt speed and frequency converter speed-variable.
     >   Digital indication for roller cutting depth, easy and accurate adjustment.
     >  
The roller holder and supporting parts adopt new generation of integral casting structure in order to ensure the machine to operate more stably. The attached horizontal Micro-adjusting device features good vibration damping property and less processing breakage.
     
 
Calibrate Machine
 
     
 

 
 
 

Calibrate machine

 

Model

Roller heads

Work width
(mm)

Work thickness (mm)

Conveying speed (m/min)

Rolling
knife
driver
(Kw)

Roller feed-in power(Kw)

Prime conveying power
(Kw)

Gross install power
(Kw)

Water
consumption
(L/min)

Dimension
(mm)

Weight
(Kg)

GD650/4

4

400 x 650

8.5 x 20

2 x 12

11

0.37

4

49.48

160

4900x2050x1700

8050

GD650/6

6

400 x 650

8.5 x 20

2 x 12

11

0.37

4

72.22

160

6400x2050x1700

10000

GD650/8

8

400 x 650

8.5 x 20

2 x 12

11

0.37

4

94.96

160

8100x2050x1700

12000

GD800/4

4

500 x 800

8.5 x 20

2 x 12

15

0.37

4

65.48

160

5300x2250x1700

10840

GD800/6

6

500 x 800

8.5 x 20

2 x 12

15

0.37

4

96.22

160

6800x2250x1700

13000

GD1000/4

4

600 x 1000

8.5 x 20

2 x 12

18.5

0.55

4

79.66

160

5700x2450x1700

13500

GD1000/6

6

600 x 1000

8.5 x 20

2 x 12

18.5

0.55

4

117.40

200

7200x2450x1700

16720

GD1200/4

4

900 x 1200

8.5 x 20

2 x 8

22

0.55

4

92.66

200

6200x2650x1700

16000

GD1200/6

6

900 x 1200

8.5 x 20

2 x 8

22

0.55

4

137.40

200

7700x2650x1700

17500

 
 
          
CALIBRATING AND ROUGH POLISHING MACHINE
TOP
 
     >    
Super polishing line, More faster, more saving and shining, XG time to speed up. Swaying calibrating machine creates miracles, thanks for the patented Supper Economic Calibrate & rough Polish Machine ( XG series ), a new innovation and accredited revolutionary contribution to the construction industry.
     >  
Rollers separate Movements in two directions erases the furrows resulted from the work of diamond rollers , leaving even and smooth surface to each tiles, finishing part of rough polishing in calibrate procedure.
     >  
Rough polishing can start from #60,as though you have 6 x 8 more heads at 0 cost, hence increase the work efficiency by 20 x 30% , and reduce defections.
     >  
Polishing line gets upgraded to level of higher configuration without increasing energy consumption , enjoying noticeable work efficiency increase at a 20 x 30% lower cost. Cost of your granite porcelain tiles reduced by 20% or above, you easily acquire more market share!
 
Independent Swaying Super Economic Calibrate And Rough Polish Machine
 

Independent Swaying Super Economic Calibrate And Rough Polish Machine

Model

Roller heads

Work width

Work thickness

Conveying speed

Roller drive power

Roller feed-in power

Prime conveying power

Swaying motor power

Gross install power

Water consumption

Dimension

Weight

XGP650/4

4

400 x 650

8.5 x 20

2 x 12

15

0.37

4

1.1x4

69.88

160

5500x2100x1700

8050

XGP650/6

6

400 x 650

8.5 x 20

2 x 12

15

0.37

4

1.1x6

102.82

180

7200x2100x1700

10000

XGP650/8

8

400 x 650

8.5 x 20

2 x 12

15

0.37

4

1.1x8

135.76

200

8900x2100x1700

12000

KTGP800/4

4

500 x 800

8.5 x 20

2 x 12

18.5

0.37

4

1.1x4

83.88

180

5900x2300x1700

11000

XGP800/6

6

500 x 800

8.5 x 20

2 x 12

18.5

0.37

4

1.1x6

123.82

200

7600x2300x1700

13000

XGP800/8

8

500 x 800

8.5 x 20

2 x 12

18.5

0.37

4

1.1x8

156.76

220

9300x2300x1700

15000

XGP1000/4

4

700 x 1000

8.5 x 20

2 x 10

22

0.55

4

1.1x4

98.60

200

6300x2500x1700

13500

XGP1000/6

6

700 x 1000

8.5 x 20

2 x 10

22

0.55

4

1.1x6

145.90

220

8000x2500x1700

15500

XGP1000/8

8

700 x 1000

8.5 x 20

2 x 10

22

0.55

4

1.1x8

193.20

240

9700x2500x1300

17500

XGP1200/4

4

900 x 1200

8.5 x 20

2 x 8

22

0.55

4

1.1x4

98.60

220

6700x2700x1700

16000

XGP1200/6

6

900 x 1200

8.5 x 20

2 x 8

22

0.55

4

1.1x6

145.90

240

9100x2700x1700

18000

XGP1500/4

4

1200 x 1500

8.5 x 20

2 x 8

22

0.55

4

1.1x4

98.60

240

7500x3100x1700

19000

XGP1500/6

6

1200 x 1500

8.5 x 20

2 x 8

22

0.55

4

1.1x6

145.90

260

10900x3100x1700

21000

 
          
POLISHING MACHINE
TOP
 
     >    
The Machine adopts high efficiency swing type grinding head, the latest developed product , which is characterized by strong cutting power, light and stable running, less vibration, high efficiency, low cost, large grinding capacity and fast residue discharge. It can remove grinding trace smoothly.
     >  
The whole structure has reasonable structure, good rigidity and easy maintenance. Double crossbeam swing, unique and novel structure. The grinding head adopts dual cylinder structure and working pressure can be up to 0.4Mpa.
     >  
It adopts PLC control and the crossbeam adopts frequency conversion speed governing swing to ensure stable sliding. The product surface luster can be evenly adjusted.
     >  
The prime conveyor bases on frequency conversion and is provided with tile stack and shortage protection with high polishing efficiency and low re-polishing rate.
 
High - Efficiency Polisihng Machine
 

High-efficiency Polishing Machine

Model

Polishheads

Work width
(mm)

Work thickness (mm)

Conveying speed (m/min)

Heads motor power (Kw)

Prime conveying power
(Kw)

Swaying motor power
(Kw)

Gross install power
(Kw)

Gas consumption
(Kw)

Water consumption (L/min)

Dimension
(mm)

Weight
(Kg)

JP650/20

20

400x650

8x20

2x12

11

5.5

2.2x2

234.3

325

525

16230x2670x2300

11000

JPS800/20

20

500x800

8x20

2x12

11

5.5

2.2x2

234.3

325

525

16230x2870x2300

11800

JP1000/20

20

700x1000

8x20

2x12

11

5.5

2.2x2

234.3

325

525

16230x3070x2300

12500

JP1200/20

20

900x1200

8x20

2x12

11

5.5

2.2x2

234.3

325

525

16230x3270x2300

13100

 
          
SPRAYING PISTON PUMPS
TOP
 

HYDRAULIC CERAMIC CYLINDER PUMP OF ANTI ACID CORROSION

Based on the technique of hydraulic ceramic cylinder slip pump, the hydraulic ceramic cylinder pump of anti acid corrosion was developed for different demands. The merits of the new product lie in: 1.Anti acid corrosion, the interior layer of the cavity that may touch the pumped material can be capable of anti acid corrosion. 2. The output flow can change with different pressure, the large flow with low pressure and little flow with high pressure can be realized automatically, and it is fit for assembling with press, lower power energy may be consumed.

 
 

The technical parameters and dimension of hydraulic ceramic cylinder pump of anti acid corrosion.

Type

                 Main parameters

                                        Related dimensions

Flow
(m3 /h)

Pressure
(MP a)

Power
(KW)

Cool water

Weight
(Kg)

Height of inlet H1(mm)

Diameter of inlet
 D1

Height of outlet H2(mm)

Diameter of outlet
D2

Foot dimension
L1XB1(mm)

Plate
Dimension
L2XB2(mm)

Max size
  (mm)

YB 140NB-10

10
Filling 2
Keep pressure

2.0

11

Connect with a supply pipe of 4 or 6

870

205

Flange

205

Flange

1540X450

1720X520

1600X1120X1900

YB 1 40B-10

10
Filling 2
Keep
Pressure

2.0

11

870

153

G2  3/4’

497

G2 

1540X455

1700X520

1600X1120X1900

YB 1 40N-10

10

2.0

11

870

205

Flange

205

Flange

1540X455

1700X520

1600X1120X1900

YB200NB-19

19
Filling 3
Keep
Pressure

2.0

11

1200

150

Flange

500

M95X2

1660X455

1900X520

1670X1280X2100

YB200B-19

19
Filling 3
Keep
Pressure

2.0

15

1200

151

Flange

571

M95X2

1620X460

1900X520

1670X1280X2100

YB200N-19

19

2.0

18.5

1200

150

Flange

500

M95X2

1660X455

1900X455

1670X1280X2100

 
    
 
410, 4th Floor, 'Sampada', Behind Tulsi Complex, Mithakhali Six Roads, Navrangpura,
Ahmedabad - 380 009, Gujarat - India.
Tele : +91 79 26449597, 26449598, 26565731, +91 98258 03902, 99798 86881
Fax :
+91 79 26561238, +91 98258 03902.
Mobile
: +91 - 98255 23460, 98251 23460, 982522 23460
E-mail : internationalindia@hotmail.com, rollers@ceramicrollers.biz
Website : www.ceramicrollers.biz