CERAMIC AND STONE PROCESSING MACHINERY - I
 
  1.   COMPLETE PLANT FOR CERAMIC TILES
  2.   BALL MILL
  3.   HYDRAULIC TILE PRESS
  4.   KILN
 
 
          
COMPLETE PLANT FOR CERAMIC TILES
 
 
   Ceramic Tile Plant
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This production line is designed for Ceramic Wall, Floor and Porcelain Tiles. It makes the complete line multifunc­tional.

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The procedure from raw material weighing and feeding to final packing is smooth, simple and highly auto­matic. It improves the working efficiency and saves manpower & material resources for customers.

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This production line includes preparation of raw material and pigment, pressing, drying, glazing, firing, polishing and fine processing.

 
   Main Specifications
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Product Type : Ceramic Wall Tiles, Floor Tiles and Porcelain Tiles.

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Tile specifications

   

1.  Interior wall tile: 20cmx30cm, 25cmx33cm, 30cmx45cm and 30cmx60cm etc.
2.  Glazed floor tile: 30cmx30cm, 40cmx40cm, 50cmx50cm, 60cmx60cm etc.
3.  Porcelain Tiles : 30cmx30cm, 40cmx40cm, 50cmx50cm, 60cmx60cm, 80cmx80, 100cmx100cm etc.

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Output:8,OOOm2/day (calculated by the kiln output of 40cm x 40cm glazed floor tile)

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Tile Weight : 20kg/m2 (40cmx40cm glazed floor tile)

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Firing Temperature: 1150-1250°C

 
   Remarks
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We can design and make individual complete line project as per the customer's actual conditions.

     
      TECHNOLOGY SERVICE INCLUDING :
•     The whole production line engineering
•     Manpower training
•     Raw material testing. Ore bed selection and
      raw material formula
•     Firing technique and kiln commissioning
•     Soluble salt polished tile production technique
•     Big granule polished tile production technique
•     Pulverizing polished tile production technique
•     Crystallite glass production technique
•     Glazed floor tile production technique
•     Glazed wall tile production technique
•     Roofing tile production technique
•     Splitting tile production technique
 
          
BALL MILL
 

It is a kind of interval wet method ball mill, using for grinding ceramic material.. An internal lining is equipped inside the machine tube (stone lining or rubber lining or high aluminium lining). Equipped with cylinder, driven system, soft starter, hydraulic couple, loading & exit hole, milling time setting and stop device.

 
Ball Mill
 
 

Type

Cylinder size (mm)

Volume
(m³)

Load (Ton)

Rotation Speed
(r/min)

Overall size (mm)

Motor power
(KW)

Total weight (Ton)

QM4100X11400

Ф4100L1 1400

150

100

10

14904X7199X5165

250

78

QM3600X6780

Ф3600L6780

69.2

40

11.8

9638X6474X4900

160

33

QM3600X6650

Ф3600L6650

67.6

38

11.8

9488X6330X4900

160

32

QM3600X6500

Ф3600L6500

66.1

36

11.8

9340X6474X4900

132

31

QM3400X6300

Ф3400L6300

56.3

30

125

9100X5716X4800

132

28

QM3400x4806

Ф3400L4806

43.6

25

12.5

7200X5550X4800

110

27

QM3400x4526

Ф3400L4526

42.2

23

125

6900X5550X4800

110

26

QM3200x4930

Ф3200L4930

39.5

20

13.0

7670X6680X4340

110

24

QM3250x4650

Ф3250L4650

38.6

18

13.8

6900X5866X4429

90

23

QM3000X4650

Ф3000L4650

32.5

14

13.5

6535X5355X4308

75

22

QM2850X4000

Ф2850L4000

25.5

8

14

5584X5320X3780

55

21

QM2600X3000

Ф2600L3000

15.92

5

16

5672X4269X3696

45

9.2

QM2240X2600

Ф2240L2600

10.25

3

18.7

4860X3770X3285

30

74

QM1800X2100

Ф1800L2100

5.34

1.5

23

3380X2918X2258

15

4.15

QM1430X1760

Ф1430L1760

2.83

1

27.7

3370X2497X1878

11

302

QM1800X2100

Ф1800L2100

5.24

1.5

20.7

3660X2214X1905

1 1

5.5

QM1430X1760

Ф1430L1760

2 75

1

27 5

3367X2080X1853

7.5

3.6

QM1200X1400

Ф1200L1400

1.52

0.5

317

2810X1506X1180

4

2.5

QM950X1020

Ф950L 1020

0.68

0.3

32

1866X2900X1180

3

1.5

 
          
HYDRAULIC TILE PRESS
TOP
 
 
  • YP Series hydraulic Tile press is an efficient high-tech machine.
  • The YP series hydraulic tile press is high in the design starting point, precision in manufacturing, compact in structure and steady in reliability. To ensure the high quality of the press.
  • The newly developed YP7200, YP5600, YP5000, YP3800, YP2800, YP1300 press possess the outstanding characters with higher efficiency and lower energy consumption. Which is more suitable for the mal-conditions in the tile manufacturing?
  • Now YP series has 14 types, with its max. Pressing force from 6000KN to 72000KN.
  • The YP series could be used to produce tiles with the certification of ISO9001; we cordially offer the perfect products and service to our customers.
     
 

Main Characteristics

 
     
  • High strength and fatigue Resistance Body
    The Pre-stressed wire enlaced structure with super fatigue resistance is more suitable for the mal-conditions of high frequency stress.
  • New structure of the Main Cylinder 
    Omitted the transition board in the main cylinder, the height and distortion of main body, the net weight and energy consumption of the press could be according reduced.
  • Inner Servo Ejector under Cross-cycle control
    With the new type ejector totally placed into the press bed, the height of the press is cut down to increase the rigidity and reliability, also the base cave could be omitted to be more convenient for the adjustment and maintenance.
  • Direct Replenishing structure
    With the pre-filling valve underneath the main piston and the pressing chamber accordingly minimized, the dissipation of compression reduces to increase the actuating, saving the energy.
  • Accurate Filling Control System
    Monitoring the thickness of the pressed body, the single servo cylinder under close-cycle control adjusts the depth of filling cavity, dynamic trimming in different phrases during the feeding process. The tile defects such as unstable deformation and angle variation could be greatly reduced.
 
 

Specifications

 
     

Model No.

YP1500

YP1800

YP2080

YP3280

YP4000

YP4280

YP5000

YP5600

YP7200

Max. Pressing
Force

KN

15000

18000

20800

32800

40000

42800

50000

56000

72000

Max. Extraction
Force

KN

180

180

180

243

275

243

265

265

320

Max. Plunger
Stroke

mm

150

150

140

160

175

170

195

215

255

Min. distance
between plunger
and press table

mm

450

450

460

465

505

510

505

505

510

Max. distance
between plunger
and press table

mm

600

600

600

615

680

680

700

720

765

Clearance
between
columns

mm

1700

1600

1600

1720

1750

1720

1820

1900

2200

Useful Width
of Table

mm

640

670

700

920

1100

1190

1250

1275

1370

Max. Filling
Depth

mm

60

60

60

60

80

60

70

70

80

Working Cycles
in Ideal Stroke

min-1

25

25

22

20

19

18

16

16

16

Strokes Per
Cycles

times

 2-3

2-3

2-3

2-3

2-3

2-3

2-3

2-3

2-3

Installed Power
in Motors

KW

81

81.05

80.29

94.92

96.42

98.42

118.51

120

132

Press Body
Net Weight

t

49

55

64.5

94.8

102

113.6

120

130

175

Suitable for
producing 
wall tiles

 

200×300,
250×330,
300×450 
mm etc.
inside wall
tiles
& 400×400
mm &
below
specification
glaze tiles

 

250×330,
300×450,
300×600
mm etc.
big size
inside
wall tiles,
500×500 mm
& below
specification
glaze floor
tiles, big size
outside
wall tiles & 
plaza tiles

300×450,
300×600 mm
etc. big size
inside wall
tiles,
500×500 mm
& below
Floor tiles,
Big size
outside
wall tiles &
plaza tiles.

800×800,
600×600 mm 
& below
Specification
glaze or
refractory
tiles, rustic
tiles,
Big sizes
of inside
and outside
wall tiles.

800×800,
600×600 mm
and below
specification
Polishing tiles,
rustic tiles
and other
kind of tiles.

800×800,
1000×1000 mm 
& below
specification
of polishing
tiles or other
kinds
of tiles

800×800,
1000×1000 
mm  & below
specification
of polishing
tiles or other
kinds of tiles

800×800,
1000×1000
& below of
polishing
tiles or
other kinds
of tiles.

800×800
(2 pcs ×stroke),
1200×1200,
1200×1800 mm 
& below
specification
of various tiles.

 
          
KILN
TOP
 
 

A-group believes in continuous technical innovation and production improvements. We adhere to the principle of "customer first." By absorbing international advanced technology and combining actual production demands, Kiln has become famous in both domestic and international markets. In 2003, A-Group and a noted Italian kiln expert joined forces to develop a new, high efficiency, energy-saving kiln. Through the application of proven energy saving effects and specific performance guidelines, we reached a leading international level.
The A-Group Kiln has the following advanced characteristics :
•Highly flexible adjustment: automatic temperature control and kiln pressure control; wide range of adjustment and powerful adjustment functions.
•High degree of automatic control : The computer controls the firing cycle and paramete.
•Good energy efficiency :Kiln uses high quality refractory lining and a multiple, micro-pore, nano-metric, super insulation material. The insulation effect reaches an advanced international leve.
•High product quality : A-Group Kiln has advanced burner technology from Italy. By using high-speed burners, designed by A-Group, cross-section temperature variance is greatly reduced. The result higher consistency in product size and color.
•High accuracy : A-Group has a highly professional and technically advanced design and manufacturing team. This makes a
A-Group
Kiln high quality, low cost, and practical.

 
          
OVERALL APPERANCE AND REFRACTORY MATERIAL
 
 

The KILN Kiln has a modular structure, with every component of the same standard and quality. It is also very practical, with an esthetically appealing appearance. The lines are smooth and finish colorful.he firing zone uses high quality refractory insulation material. This greatly increases the insulation effect and prolongs service life. The nano-metric super insulation material has a low heat conductive coefficient to reduce heat loss, increase insulation performance, and greatly reduce energy consumption. It is a pioneering, energy saving product.
All the used refractory materials are tested to ensure the quality.

 
 
Fume Exhaust System

The fume exhaust pipe system is set up in the front section. The fume exhaust fan exhausts the fume from the firing zone and pre-heating zone through fume exhaust sub-pipes. It is easy to adjust. The user can choose a pressure self-control function.

 
     
 
   Rapid Cooling System
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A rapid air fan and pipe system is used to evenly blow natural air from inside the workshop over the tiles, quickly reducing their temperature. Fully absorb international advanced design idea, adopt independent section control, and ensure flat tile surface and less breakage.

 
   Slow Cooling System
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Slow cooling (indirect cooling). When tiles move to the slow cooling section, a slow lowering of the temperature is needed to avoid cracking. Natural air from inside the workshop enters the indirect cooling pipes and is drawn out from the other end. This eliminates air volume exchange within the kiln, so there is only thermal exchange. Air volume has no effect on kiln pressure. The indirect fan and pipe system is divided into several groups. Each of them can be controlled automatically.

 
   Final Cooling System
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The sub-pipes in final cooling section are placed evenly on opposite sides of the kiln, above or below burners. These pipes have small apertures that pass natural air onto the tiles for rapid cooling before unloading. After heat exchange, the air will be exhausted out of kiln by fan. This enhances the flow of air inside the kiln and quickly reduces tile temperature.

 
   Combustion System And Temperature Regulation System
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High safety classification and good stability. A-Group has done extensive tests of different fuels to collect the best parameters.
A-Group Kiln has precise temperature control to minimize the influence resulting from temperature differences.
It can produce better products.

 
    
 
410, 4th Floor, 'Sampada', Behind Tulsi Complex, Mithakhali Six Roads, Navrangpura,
Ahmedabad - 380 009, Gujarat - India.
Tele : +91 79 26449597, 26449598, 26565731, +91 98258 03902, 99798 86881
Fax :
+91 79 26561238, +91 98258 03902.
Mobile
: +91 - 98255 23460, 98251 23460, 982522 23460
E-mail : internationalindia@hotmail.com, rollers@ceramicrollers.biz
Website : www.ceramicrollers.biz